Flowserve MX-85 Actuator Bedienungsanleitung

MX-85/140 ActuatorMaintenance and Spare PartsF C D L M A I M 1 3 4 1 - 0 0

Flow Control Limitorque Actuation Systems2 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-001.3 Procedure Emphasis Please refer to the followi

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 3Figure 2.1 – Accutronix MX Actuator1 & 12341491

Flow Control Limitorque Actuation Systems4 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-002.1 MX Actuator Subassembly ComponentsTable 2.1 –

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 5Preferred Storage OrientationYour MX actuator shoul

Flow Control Limitorque Actuation Systems6 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00temperatures, inspect the oil level and oil quality

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 72.4.3 O-rings and LubricationO-rings and seals sho

Flow Control Limitorque Actuation Systems8 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00This page is intentionally blank.

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 93.1 Actuator Removal with Type B1/B4/B4E Base (Tor

Flow Control Limitorque Actuation Systems10 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 2a WARNING: Potential high pressure vessel! B

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 11STEP 5a WARNING: Hazardous Voltage! Turn off all p

Flow Control Limitorque Actuation Systems12 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 2a WARNING: Potential high-pressure vessel! B

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 133.2.2 Remounting (Type A1/A1E Base)—Actuator rem

Flow Control Limitorque Actuation Systems14 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 8Install bolts (#10-10) to secure the actuato

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 15STEP 2a WARNING: Potential high-pressure vessel! B

Flow Control Limitorque Actuation Systems16 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 5Rotate the handwheel to lower the actuator a

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 174.1 MotorNOTE: Proper motor testing is required w

Flow Control Limitorque Actuation Systems18 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.1.1 RemovalSTEP 1c WARNING: Hazardous Voltage!

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 194.1.2 RemountingSTEP 4a WARNING: Hazardous Voltag

Flow Control Limitorque Actuation Systems20 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 7Push the rotor shaft onto the protruding wor

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 214.2 DeclutchTable 4.2 – Declutch Parts ListPart N

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts iContents1 Introduction 11.1 Premise 11.2 Import

Flow Control Limitorque Actuation Systems22 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.2.1 RemovalNOTE: The declutch assembly may be r

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 234.2.2 RemountingSTEP 4Lightly lubricate the O-rin

Flow Control Limitorque Actuation Systems24 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 6 Set screw adjustment. Install drive sleeve,

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 254.3 Side-Mounted Handwheel with Spur Gear Attachm

Flow Control Limitorque Actuation Systems26 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.3.1 Removal of HandwheelNOTE: The handwheel is

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 27STEP 2a CAUTION: Be aware of the inner bearing (#1

Flow Control Limitorque Actuation Systems28 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 5Removing worm shaft assembly. Remove adapter

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 29STEP 8If previously removed, install handwheel wor

Flow Control Limitorque Actuation Systems30 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 11a AND 11bFit gear (#13-12) onto end of worm

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 314.4 Thrust Base Type A1/A1ETable 4.4 – Type A1 Th

Flow Control Limitorque Actuation Systemsii MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004 Mechanical Assemblies 174.1 Motor 174.1.1 Re

Flow Control Limitorque Actuation Systems32 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00Table 4.5 – Type A1 Thrust Base Parts List (MX-85)

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 334.4.1 RemovalFirst Remove1. Remove actuator from

Flow Control Limitorque Actuation Systems34 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.5 Baseplate Type B4Table 4.6 – Type B4 Baseplat

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 354.5.1 RemovalFirst Remove1. Remove actuator from

Flow Control Limitorque Actuation Systems36 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.5.2 RemountingSTEP 3a CAUTION: To ensure actuat

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 374.6.1 RemovalFirst Remove1. Remove actuator from

Flow Control Limitorque Actuation Systems38 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 4NOTE: Lightly lubricate O-ring (#3-7) before

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 394.7 Drive SleeveTable 4.8 – Drive Sleeve Parts Li

Flow Control Limitorque Actuation Systems40 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.7.1 RemovalFirst Remove1. Remove actuator from

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 41STEP 3 (Viewed from top-mounted handwheel side of

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts iii5.7.2 Remounting 735.8 Encoder Drive Cartridge

Flow Control Limitorque Actuation Systems42 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.7.3 Optional Drive Sleeve and Baseplate Removal

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 43STEP 3With help, lift housing straight up and off

Flow Control Limitorque Actuation Systems44 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.7.4 Optional Drive Sleeve and Baseplate Remount

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 45STEP 3Remount all removed subassemblies according

Flow Control Limitorque Actuation Systems46 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.8 Handwheel Worm GearTable 4.9 – Handwheel Worm

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 47STEP 1 c WARNING: Potential to operate while dange

Flow Control Limitorque Actuation Systems48 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.8.2 RemountingSTEP 4NOTE: Lightly lubricate qua

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 49STEP 6 Install handwheel (#1-8) onto handwheel wor

Flow Control Limitorque Actuation Systems50 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-004.9 Clutch and Clutch Ring ComponentsTable 4.10 –

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 514.9.1 RemovalFirst Remove1. Drain oil.2. Remove

Flow Control Limitorque Actuation Systemsiv MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00FiguresFigure 2.1 – Accutronix MX Actuator 3Figur

Flow Control Limitorque Actuation Systems52 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 4 Remove clutch ring (#1-37).While pulling up

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 53STEP 5Fit the clutch ring (#1-37) over the drive s

Flow Control Limitorque Actuation Systems54 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 7 Slide spring (#1-39) over drive sleeve asse

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 555.1 Accutronix Control Panel (ACP) Table 5.1 – Ac

Flow Control Limitorque Actuation Systems56 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-005.2 Installation and Removal of SMT Controls5.2.1

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 57STEP 5 Position power assembly over the three moun

Flow Control Limitorque Actuation Systems58 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 9If DDC, Foundation Fieldbus H1 or Profibus DP

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 59STEP 12Using a screwdriver, install the four M4 sc

Flow Control Limitorque Actuation Systems60 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-005.2.3 Fuse ReplacementThe view below shows the co

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 61• This serial number is located on the second scr

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts vTablesTable 2.1 – MX Actuator Subassembly Component

Flow Control Limitorque Actuation Systems62 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-005.5 Terminal BlockTable 5.2 – Terminal Block Part

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 63STEP 1 c WARNING: Hazardous Voltage! Turn off all

Flow Control Limitorque Actuation Systems64 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 4 Remove terminal block assembly.4Terminal bl

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 655.5.2 RemountingSTEP 7 c WARNING: Hazardous Volta

Flow Control Limitorque Actuation Systems66 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 10Insert retaining ring (#1-21) into retainin

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 675.6 Control Module—Contactor AssemblyTable 5.3 –

Flow Control Limitorque Actuation Systems68 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-005.6.1 RemovalFirst Remove1. Remove motor (subass

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 695.6.2 RemountingSTEP 4Insert contactor assembly i

Flow Control Limitorque Actuation Systems70 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00STEP 6Leave contactor assembly unmounted in contro

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 71STEP 9Remount all removed subassemblies according

Flow Control Limitorque Actuation Systemsvi MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00

Flow Control Limitorque Actuation Systems72 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-00Table 5.5 – Encoder Drive Sleeve Speed (rpm)Drive

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 73STEP 2 Pull the complete encoder straight out of t

Flow Control Limitorque Actuation Systems74 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-005.8 Encoder Drive Cartridge Table 5.6 – Encoder D

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 755.8.1 RemovalFirst Remove1. Drain oil.2. Remove

Flow Control Limitorque Actuation Systems76 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-005.8.2 RemountingSTEP 3 If actuator uses drive sle

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 775.9 Motor Lead HarnessFigure 5.9 – Motor Lead Ass

Flow Control Limitorque Actuation Systems78 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-005.9.2 RemountingSTEP 3Work the three connectors t

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 796.1 Guidelines for Recommended Spare PartsSince e

Flow Control Limitorque Actuation Systems80 MX-85/140 Maintenance and Spare Parts FCD LMAIM1341-006.1.3 Critical Components The following parts are

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 816.2.4 Severe DutyThis is defined as open/close ser

Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 11.1 PremiseThe MX actuator components are separate

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Flow Control Limitorque Actuation SystemsFCD LMAIM1341-00 MX-85/140 Maintenance and Spare Parts 837.1 Declaration of ConformityApplication of Counc

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