Flowserve MARK 3 GROUP 4 Bedienungsanleitung

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USER INSTRUCTIONS
FLOWSERVE
MARK 3 GROUP 4
I
nstallation
Operation
Maintenance
Horizontal, end suction, centrifugal pumps for chemical
process, water and general service
PCN= 71569286 08-12 (E)
Original Instructions
These instructions must be read prior to installing,
operating, using, and maintaining this equipment.
Seitenansicht 0
1 2 3 4 5 6 ... 47 48

Inhaltsverzeichnis

Seite 1 - USER INSTRUCTIONS

USER INSTRUCTIONS FLOWSERVEMARK 3 GROUP 4 Installation Operation Maintenance Horizontal, end suction, centrifugal pumps for chemi

Seite 2

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 10 of 48 flowserve.com ® 1.8 Specific machine performance For performan

Seite 3

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 11 of 48 flowserve.com ® Note: For 880 and 720 r/min reduce 980 r/min v

Seite 4

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 12 of 48 flowserve.com ® 2.4 Storage 2.4.1 Short-Term Storage When it

Seite 5 - 1.6 Safety

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 13 of 48 flowserve.com ® with a rust preventative compound and openings

Seite 6

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 14 of 48 flowserve.com ® Torque (lbfx ft) = 5250 Shutoff Power (hp)

Seite 7 - Page 7 of 48 flowserve.com

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 15 of 48 flowserve.com ® 3.5 Table Of Engineering Data 3.5.1 (GROUP 4

Seite 8

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 16 of 48 flowserve.com ® 3.6 Table of Engineering Data 3.6.1 (GROUP 4

Seite 9

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 17 of 48 flowserve.com ® 3.7 Materials of Construction 3.7.1 (LIQUID E

Seite 10 - 1.9 Noise level

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 18 of 48 flowserve.com ® 4 INSTALLATION Equipment operated in hazardou

Seite 11 - 2.3 Lifting

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 19 of 48 flowserve.com ® jackscrews are not provided, shims and wedges s

Seite 12 - 3.1 Configurations

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 2 of 48 flowserve.com ® CONTENTS PAGE PAGE 1 INTRODUCTION AND SAF

Seite 13 - 3.2 Name nomenclature

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 20 of 48 flowserve.com ® The factory alignment procedure is summarized b

Seite 14 - 48 flowserve.com

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 21 of 48 flowserve.com ® 4.5.2.2 V-Belt Drive Units: Check that both s

Seite 15 - ENGINEERING DATA

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 22 of 48 flowserve.com ® required and repeat the procedure until the ang

Seite 16 - * l (US gal.)

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 23 of 48 flowserve.com ® 4.7 Piping Protective covers are fitted to th

Seite 17 - 3.7.1 (LIQUID END)

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 24 of 48 flowserve.com ® Table 4.7.2.2 Pump Size Maximum forces (F) in

Seite 18 - 4.4 Baseplate installation

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 25 of 48 flowserve.com ® f) Inlet strainers, when used, should have a n

Seite 19 - 4.5 Initial alignment

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 26 of 48 flowserve.com ® d) Perform final alignment. Check for soft-foo

Seite 20

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 27 of 48 flowserve.com ® 5 COMMISSIONING, START-UP, OPERATION AND SHUTD

Seite 21

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 28 of 48 flowserve.com ® 5.2 Pump lubricants 5.2.1 Recommended oil lub

Seite 22 - 4.6 Grouting

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 29 of 48 flowserve.com ® 5.2.3 Lubrication schedule 5.2.3.1 Oil lub

Seite 23 - 4.7 Piping

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 3 of 48 flowserve.com ® INDEX PAGE Alignment of shafting (see 4.3, 4.5

Seite 24 - Page 24 of 48 flowserve.com

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 30 of 48 flowserve.com ® leakage takes place the packing will begin to o

Seite 25

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 31 of 48 flowserve.com ® 5.9 Hydraulic, mechanical and electrical duty

Seite 26 - 4.10 Protection systems

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 32 of 48 flowserve.com ® Before working on the pump, take measures to pr

Seite 27 - OPERATION AND SHUTDOWN

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 33 of 48 flowserve.com ® 6.2.4 Mechanical seals No adjustment is possib

Seite 28 - 5.2 Pump lubricants

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 34 of 48 flowserve.com ® 6.6 Fastener torques Non-metallic gaskets inc

Seite 29 - 5.7 Running the pump

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 35 of 48 flowserve.com ® b) The mechanical seal cover can also be remov

Seite 30 - 5.8 Stopping and shutdown

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 36 of 48 flowserve.com ® d) Bearing seals are not totally leak free dev

Seite 31 - 6.1 General

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 37 of 48 flowserve.com ® recommended], press the bearing on shaft with t

Seite 32 - 6.2 Maintenance schedule

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 38 of 48 flowserve.com ® check the fit of the impeller key [6710] in the

Seite 33 - 6.5 Tools required

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 39 of 48 flowserve.com ® the box and still insert the gland. In this cas

Seite 34 - 6.8 Disassembly

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 4 of 48 flowserve.com ® 1 INTRODUCTION AND SAFETY 1.1 General These i

Seite 35 - 6.9 Examination of parts

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 40 of 48 flowserve.com ® b) Set the impeller clearance by loosening the

Seite 36 - 6.10 Assembly

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 41 of 48 flowserve.com ® 7 FAULTS; CAUSES AND REMEDIES FAULT SYMPTOM Pu

Seite 37

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 42 of 48 flowserve.com ® FAULT SYMPTOM Pump overhea ts and seizes ⇓⇓⇓⇓B

Seite 38

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 43 of 48 flowserve.com ® 8 PARTS LIST AND DRAWINGS 8.1 Mark 3 Group 4

Seite 39

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 44 of 48 flowserve.com ® Euro. Description Euro. Description Euro

Seite 40

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 45 of 48 flowserve.com ® 8.2 Mark 3 Group 4 chemical pump- liquid end e

Seite 41 - FAULT SYMPTOM

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 46 of 48 flowserve.com ® 8.3 Mark 3 Group 4 chemical pump frame explode

Seite 42

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 47 of 48 flowserve.com ® 8.4 General arrangement drawing The typical ge

Seite 43 - 8 PARTS LIST AND DRAWINGS

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 48 of 48 flowserve.com ® FLOWSERVE REGIONAL SALES OFFICES:

Seite 44

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 5 of 48 flowserve.com ® seek the written agreement of Flowserve before s

Seite 45

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 6 of 48 flowserve.com ® HAZARDOUS LIQUIDS When the pump is handling haz

Seite 46

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 7 of 48 flowserve.com ® 1.6.4.2 Marking An example of ATEX equipment ma

Seite 47

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 8 of 48 flowserve.com ® 1.6.4.5 Preventing sparks To prevent a potenti

Seite 48 - Page 48 of 48 flowserve.com

MARK 3 GROUP 4 USER INSTRUCTIONS ENGLISH 71569286 08-12 Page 9 of 48 flowserve.com ® 1.7 Nameplate and warning labels 1.7.1 Namepla

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