Flowserve SPECTORcontrol Bedienungsanleitung

GESTRA Steam SystemsSPECTORcontrol Installation Instructions 818494-00Control, Display and Operating Panel for Boiler Management

10InstallationSPECTORcontrolInstallation in accordance with the enclosed equipment specification of the visual display & operating panel HPG-200.B

11CommissioningTechnical requirements All components to be monitored must be connected and operating.The visual display & operating panel must be

12Commissioning – continued –System settingsThe system adjustments for the first commissioning are stored on the CompactFlash™ card. They ensure a tro

13Commissioning – continued –CAN bus connectionThe connection to the CANopen equipment is implemented via the CAN interface. A D-subminiature plug con

14Commissioning – continued –Remote monitoringSPECTORcontrol allows remote monitoring and operation via PC. For this purpose a browser (Internet Explo

15User InterfacesDescription of the browser interfaceSPECTORcontrol can be operated remotely via Internet Browser.For the remote access via Intranet a

16User Interfaces – continued –Description of the input masksThe input masks are designed for entering values without a keyboard. Data is entered dire

17User Interfaces – continued –Description of the input masks - continued -The mask is used for selecting the type of manual operation.In the 2 button

18User Interfaces – continued –Description of buttons - continued -Button Description Acknowledge alarmQuit current menuGo to source (origin) of malfu

19User Interfaces – continued –Description of buttons - continued -Button DescriptionIndicate controller menuIndicate values of control equipmentIndic

2ContentsPageImportant NotesUsage for the intended purpose...6Safe

20User Interfaces – continued –Description of buttons - continued -Button DescriptionIndicate digital inputs (I/O module)Indicate digital outputs (I/O

21User Interfaces – continued –Menu overviewThe display field shows all important current parameters of the boiler, e. g. level (CAN input 1) and cond

22System MenuSequence of set-upBefore starting the set-up procedure, make sure that all devices are interconnected via CAN bus. The CANopen protocol i

23System Menu – continued –SystemTo configure the system press button in the menu Overview. To set the time, press button Set time. To change the

24System Menu – continued –Contrast and backlight setting1. Press button Change contrast in the menu System.2. To change the contrast (difference be-t

25System Menu – continued –Password1. Press button Change password in the menu System.2. The menu Password is password protect-ed. Press and enter y

26System Menu – continued –Factory settings1. Press button Factory settings in the menu System.2. The menu Factory settings is password protected. Pre

27Menus of Inputs/OutputsCAN 1..10 inputTo adjust the inputs / outputs press button in the menu Overview.1. The green input fields list the names of

28Menus of Inputs/Outputs – continued –CAN type 1..101. Click in the menu CAN 1..10 Input in the new input field that you want to configure.2. Select

29Menus of Inputs/Outputs – continued –NRG 26-40 setup1. In the menu NRG 26-40 CAN 1...10 press .2. To establish or change the node ID click in the g

3ContentsPageSystem MenuSequence of set-up...22Sy

30Menus of Inputs/Outputs – continued –NRG 26-40 calibration1. In the menu NRG 26-40 CAN 1...10 press .2. Choose a reference point at the boiler (e.

31Menus of Inputs/Outputs – continued –NRG 16-42 setup1. In the menu NRG 16-42 CAN 1...10 press .2. To establish or change the node ID click in the g

32Menus of Inputs/Outputs – continued –LRG 16-40 setup1. In the menu LRG 16-40 CAN 1...10 press .2. To establish or change the node ID click in the g

33Menus of Inputs/Outputs – continued –LRG 16-40 calibration1. In the menu LRG 16-40 CAN 1...10 press .2. Use button Compensation On/Off to acti-vate

34Menus of Inputs/Outputs – continued –LRG 16-40 calibration - continued -Select standard curve1. Click in the green input field of the menu LRG 16-40

35Menus of Inputs/Outputs – continued –Current values of control equipmentTo adjust the control equipment press button in the menu CAN 1..10 Input.1

36Menus of Inputs/Outputs – continued –NRS 1-41To adjust the control equipment press button NRS 1-41 of the menu Current values of control equipment.1

37Menus of Inputs/Outputs – continued –LRR 1-401. Press button LRR 1-40 in the menu Current values of control equipment.2. The display field shows the

38Menus of Inputs/Outputs – continued –CAN 1..10 output1. In the menu Inputs or Outputs press .Digital inputs1. In the menu Inputs or Outputs press

39Menus of Inputs/Outputs – continued –Digital outputs1. In the menu Inputs or Outputs press .2. The display field shows the connected signals. Activ

4ContentsPageController MenuController ...

40Menus of Inputs/Outputs – continued –Digital output 1...10 energised1. Press button Signal 1...10 in the menu Digital Outputs.2. The display field s

41Menus of Inputs/Outputs – continued –Analog 1..10 input1. In the menu Inputs or Outputs press .2. The green input fields list the names of the curr

42Menus of Inputs/Outputs – continued –Analog input 1...10 setup1. In the menu Analog Input 1...10 press .2. The menu Analog Input 1...10 Setup is pa

43Menus of Inputs/Outputs – continued –Analog 1..10 output1. In the menu Inputs or Outputs press .2. The green input fields list the names of the cur

44Controller MenuControllerTo set up the controller press button in the menu Overview. The menu Controller is password protect-ed. Press button a

45Controller Menu – continued –Controller setup - continued -6. Use the three controller buttons to activate the controller. An activated controller i

46Controller Menu – continued –Continuous controller setup - continued -11. The green input field Position shows the position indicator. To select a p

47Controller Menu – continued –Continuous controller1. Press button in the menu Continuous controller setup.2. The menu Continuous controller is pas

48Controller Menu – continued –2-position controller setup1. Press button 2-pos. controller in the menu Controller Setup.2. The name of the controller

49Controller Menu – continued –Pump setup1. Press button Pump control in the menu 2-pos. controller setup.2. To adjust the pump press button Pump 1...

5ContentsPageBurner MenuBurner...

50Controller Menu – continued –Valve control1. Press button Valve control in the menu 2-pos. controller setup.2. The adjusted signal receiver is indic

51Controller Menu – continued –2-pos. controller1. In the menu 2-pos. controller setup press button .2. The menu 2-pos. controller is password protec

52Controller Menu – continued –Pump status1. In the menu 2-pos. controller press button .2. The menu Pump Control is password protected. Press and

53Controller Menu – continued –3-position controller setup - continued -8. Select the signal that indicates the required parameters. For more informa

54Controller Menu – continued –3-pos. controller1. Press button in the menu 3-pos. controller setup.2. The menu 3-pos. controller is password protec

55Controller Menu – continued –3-element controller1. Press button in the menu Controller.2. The menu 3-element controller is pass-word protected. P

56Controller Menu – continued –3-element continuous controller setup1. Press button Continuous controller in the menu 3-element controller setup.2. Th

57Controller Menu – continued –3-element continuous controller setup - continued -13. Select the signal that indicates the required parameters. For mo

58Controller Menu – continued –3-element 3-position controller setup1. Press button 3-pos. controller in the menu 3-element controller setup.2. The na

59Controller Menu – continued –3-element 3-position controller setup - continued -14. The green input field Offset shows the current value. To enter o

6Important NotesUsage for the intended purposeSPECTORcontrol is a visual display and operating panel with integrated programmable logic controller (PL

60Controller Menu – continued –3-element continuous/3-position controller - continued -5. The current value appears in the input mask. Use the on-scr

61Controller Menu – continued –Intermittent blowdown1. Press button in the menu Controller.2. The menu Intermittent blowdown is password protected.

62Boiler MenuBoilerTo enter boiler data press button in the menu Overview.The graphical user interface is customized and corresponds to the schemati

63Boiler Menu – continued –Maintenance 1...5 setup1. Click in the menu Maintenance in the green input field of the desired signal.2. The menu Maintena

64Boiler Menu – continued –Datalogs1. In the menu Boiler press button .2. The menu Datalogs is password protect-ed. Press button and enter your pass

65Boiler Menu – continued –Datalog 1...51. Click in the menu Datalogs in the green input field of the datalog in question.2. The display field shows t

66Boiler Menu – continued –Datalog 1...5 range of representation1. Press button Range of representation in the menu Edit Datalogs 1...5.2. Click in th

67Boiler Menu – continued –Flowrate 1...5 setup1. Press button Setup Flowrate 1...5 in the menu Flowrates.2. To name the flowrate click in the input f

68Boiler Menu – continued –Flowrate 1...5 parameter1. Click in the menu Flowrates in the green input field of the flowrate measurement in question.2.

69Burner MenuBurnerTo adjust the burner press in the menu Overview the button .The display field shows the current parameters of the burner. To show

7Explanatory NotesScope of supply 1 Display and operating panel with CompactFlash™ 32 MB 1 Bus terminal block (I/O module) with connector 1 Install

70Burner Menu – continued –Position of actuator1. Press button Pos. of actuator in the menu Burner.2. The menu shows the values of the burner motors i

71Burner Menu – continued –Datalogs1. Press in the menu Burner.2. The menu Datalog is password protected. Press and enter your password.3. The gre

72Burner Menu – continued –Datalog 1...51. Click in the menu Datalogs in the green input field of the datalog in question.2. The display field shows t

73Burner Menu – continued –Datalog 1...5 range of representation1. Press button Range of representation in the menu Edit datalog 1...5.2. Click in the

74Burner Menu – continued –Flowrate 1...5 setup1. Press button Setup flowrate 1...5 in the menu Flowrates.2. To name the flowrate click in the input f

75Burner Menu – continued –1. Press button Daily log / Monthly log in the menu Flowrate 1...5 parameters.2. The list shows the storage time and the ac

76Burner Menu – continued –Malfunction history1. In the menu Malfunction History press button .2. The display field shows the values of the last malf

77Burner Menu – continued –Burner set-upTo set up the burner press button in the menu Burner.The display field shows the adjustable data of the burn

78Burner Menu – continued –Operating hours1. Press button Operating hours in the menu Burner Set-up.2. To set the limits for gas and oil step 1 se-lec

79Burner Menu – continued –Start-up counter1. Press button Start-up counter in the menu Burner Set-up.2. The current counter values are indicated. To

8Explanatory Notes – continued –FunctionSPECTORcontrol is an operating, indicating and automating device for boiler management.The sensors and SPECTOR

80Burner Menu – continued –Operating mode1. Press button Operating mode in the menu Burner Set-up.2. The menu Operating mode is password protected. Pr

81Burner Menu – continued –Capacity controller1. Press button Capacity controller in the menu Burner Set-up.2. The currently adjusted capacity control

82AlarmAlarmsTo view the alarm messages press button . 1. The menu Alarms shows a list of all cur-rent alarm messages.2. To select an alarm message c

83Alarm – continued –Alarm historyPress button Alarm history in the menu Alarms. 1. The menu Alarm History is password pro-tected. Press button and

84List of EquipmentAccepted equipmentGESTRANRS 1-40 Level switchNRS 1-41 Level switchLRR 1-40 Conductivity controller/limiterLRG 16-40 Conductivity el

85List of Equipment – continued –Accepted equipment - continued -Other equipmentBus coupler WAGO type 750-347Feeding WAGO type 750-602End module WAGO

86AnnexRevisionIndexDesignation Date00 New installation instructions 25 June 2004

87For your notes

818494-00/#04 agt ©2004 GESTRA AG Bremen Printed in Germanywww.gestra.deGESTRA AGPostfach 10 54 60, D-28054 Bremen Münchener Str. 77, D-28215 Bremen

9Explanatory Notes – continued –System specificationBus terminal block (I/O module)Max. inputs and outputs 20 digital and 10 analogueCANopen equipment