Flowserve ESP2 Bedienungsanleitung

USER INSTRUCTIONS ESP2 Vertical Immersion Sump Pump Installation Operation Maintenance HOC3 Hydraulics PCN=71569292 – 4-12 (E) Original Instr

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 10 of 64 2.4 Storage Store the pump in a clean, dry location away from vibration. L

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 11 of 64 3.2 Nomenclature The pump size will be engraved on the nameplate typically a

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 12 of 64 3.4.2 Minimum suction pipe submergence The minimum submergence is shown in

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 13 of 64 3.4.3 ESP2 Bearing Materials CARBON - Carbon graphite, especially developed

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 14 of 64 FIGURE 3-5: Engineering information

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 15 of 64 4 INSTALLATION INSTALLATION AND START-UP CHECKLIST 1. Check that the sump

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 16 of 64 4.1 Location The pump should be located to allow room for installation, acce

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 17 of 64 d) Locate the coupling and source of electrical power but DO NOT ASSEMBLE TH

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 18 of 64 4.6.3 Allowable piping loads Discharge piping should be constructed to fit t

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 19 of 64 4.6.4 Final pump rotation check After connecting the piping, rotate the pum

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 2 of 64 CONTENTS Page 1 INTRODUCTION AND SAFETY ... 3 1.1 Ge

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 20 of 64 SQUARE "D" CLASS 9036 TYPE GG, DR, DW, GR AND GW - FLOAT SWITCH (Ty

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 21 of 64 MAGNATROL® FOR SINGLE FUNCTION (A10) SWITCHES (Typical Only)

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 22 of 64 MAGNATROL® FOR DOUBLE FUNCTION (B10) SWITCHES (Typical Only)

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 23 of 64 MAGNATROL® FOR DOUBLE FUNCTION (B10) SWITCHES (Typical Only)

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 24 of 64 MAGNATROL® FOR TRIPLE FUNCTION (C10) SWITCHES (Typical Only)

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 25 of 64 MAGNATROL® FOR TRIPLE FUNCTION (C10) SWITCHES (Typical Only)

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 26 of 64 APEX SWITCH (Typical Only)

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 27 of 64 4.9 Protection systems The following protection systems are recommended par

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 28 of 64 A variety of seal piping plans designed to suit certain pumping conditions an

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 29 of 64 5.2 Bearing Lubrication Operation of the unit without proper lubrication c

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 3 of 64 1 INTRODUCTION AND SAFETY 1.1 General These instructions must always be ke

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 30 of 64 FIGURE 5-5: Number of lineshaft bearings for standard span GROUP 1 GROUP 2

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 31 of 64 Do not overfill the motor or pump thrust bearings with grease. If too much

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 32 of 64 5.4 Direction of rotation 5.4.1 Rotation check It is absolutely essential

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 33 of 64 f) Turn on other auxiliary lines (if required) such as stuffing box injectio

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 34 of 64 5.8.7 Normal vibration levels, alarm and trip Alarm and trip values for inst

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 35 of 64 6 MAINTENANCE It is the plant operator's responsibility to ensure that

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 36 of 64 • The work area should be clean and free from dust, dirt, oil, grease etc.

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 37 of 64 FIGURE 6-1: Recommended spare parts (Reference Figure 8-11) Class Part N

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 38 of 64 6.5 Fastener torques FIGURE 6-2: Recommended maximum bolt torques Item Des

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 39 of 64 b) Remove bearing lubrication lines (3840.1). c) Unbolt and remove the pum

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 4 of 64 1.6 Safety 1.6.1 Summary of safety markings These User Instructions contain

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 40 of 64 FIGURE 6.4 Shaft, bearing, and bearing holder tolerances Part Description Ma

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 41 of 64 FIGURE 6-5 Motor tolerances A B C T.I.R. Dimensions -- mm (in.) Frame Size A

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 42 of 64 6.9 Assembly of pump and seal It is important that all pipe threads be seal

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 43 of 64 6.9.2 Inserting the shaft using a “shaft bullet” (see Figure 6-3) a) Standar

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 44 of 64 • For Group 3 pumps: Push the shaft towards the mounting plate until the thr

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 45 of 64 7 FAULTS; CAUSES AND REMEDIES The following is a guide to troubleshooting pr

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 46 of 64 Pump not reaching design flow rate ⇓⇓ Pump not reaching design head (TDH) ⇓⇓

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 47 of 64 8 PARTS LIST AND DRAWINGS FIGURE 8-1: ESP2 major parts interchangeability

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 48 of 64 rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 49 of 64 FIGURE 8-2: Group 1&2 sectional assembly Ref. No. Old P/N DESCRIPTION 134

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 5 of 64 If complete protection is not possible, the machine access must be limited to

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 50 of 64 FIGURE 8-3: Group 3 section assembly Ref. No. Old P/N DESCRIPTION 1340.1 0014

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 51 of 64 FIGURE 8-4: Group 1&2 tail pipe assembly Ref. No. Old P/N DESCRIPTION

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 52 of 64 FIGURE 8-5: Group 3 tail pipe assembly Ref. No. Old P/N DESCRIPTION 6541.1

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 53 of 64 FIGURE 8-6: Vapor-tight construction Ref. No. Old P/N DESCRIPTION CPL 0561

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 54 of 64 FIGURE 8-7: Vapor-proof construction Ref. No. Old P/N DESCRIPTION CPL 0561

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 55 of 64 FIGURE 8-8: Pressurized design Ref. No. Old P/N DESCRIPTION CPL 0561 COUP

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 56 of 64 FIGURE 8-9: Product lubrication

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 57 of 64 FIGURE 8-10: Product lubrication separators

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 58 of 64 FIGURE 8-11: Exploded view

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 59 of 64 General arrangement drawing The typical general arrangement drawing and any s

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 6 of 64 1.6.4.2 Marking An example of ATEX equipment marking is shown below. The act

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 60 of 64 Notes:

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 61 of 64 Notes:

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 62 of 64 Your Flowserve factory contacts: Flowserve Pump Division 3900 C

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 7 of 64 If the operation of the system can not avoid this condition it is recommended

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 8 of 64 1.8 Noise level When pump noise level exceeds 85 dB(A) attention must be give

ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12 Page 9 of 64 2 TRANSPORT AND STORAGE 2.1 Consignment receipt and unpacking Immediately a