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PLEUGER STANDARD USER INSTRUCTIONS ENGLISH 71569293 01-13
Page 16 of 40 flowserve.com
5 ELECTRICAL CONNECTIONS
5.1 Motor
All work on the electrical system must
be performed by a qualified Electrician in accordance
with relevant local, national and international
regulations.
The connection diagrams in the following sections
show the basic structure of the connection
possibilities and the line arrangement of the mains
and motor power cable.
Detailed information about the connection of
motors and, if necessary, of control and monitoring
devices can be taken from the appropriate circuit
diagrams from the control panel manufacturer.
To ensure a good connection with the least possible
contact resistance when connecting the power lines,
the conductor ends should not be tin-plated. If the
conductor ends are tin-plated, these should be
removed. The exposed fine-strand wires must be
connected to the electrical supply with suitable
terminal screws or by crimping or soldered cable lugs.
5.1.1 Labelling of conductor ends and rotation
direction of three-phase motors
The conductor ends of the power cables are labelled
so that all three-phase motors rotate clockwise (seen
from the coupling ends and towards the shaft) when
connected to a clockwise rotating system according
to figure 5-1 to 5-5.
Counter clockwise rotation occurs if two phases of
the main connection are transposed from that shown
in the clockwise connection diagrams (compare
figures 5-7 to 5-11).
Power supply cables with round or flat cross-sections
are connected to the motor. Depending on power
consumption or if the installation circumstances are
restricted then several single core cables can be
used.
5.1.2 Single-phase motors
The direction of rotation of single-phase motors
(alternating current motors) is pre-set by the
manufacturer and cannot be changed. The rotation
direction pre-set by the manufacturer can be seen in
the data sheet. Connection can only be made using
the switching device accompanying the motor for
which the labelling of the leads can be found in figure
5-6 or 5-12.
5.1.3 Motors with one power cable
One four lead power cable is connected to the motor
for direct-on-line starting, also auto transformer
starting, starting via soft-start and soft-running-out
devices as well as for static-frequency operating
(compare figures 5-1 and 5-7), if the current load of
the leads allow it.
5.1.4 Motors with two power supply cables,
parallel connection
See attachment TI 01-04 E for the
interim solution for motors with old and new coloured
power supply cables until 01 April 2006.
When the rated current of a motor cannot be supplied
by one cable it is equipped with two parallel cables.
The connections for a motor with two power cables,
with parallel connection, as well as the colour and
letter labelling of the conductor ends, is shown in
figure 5-2 or 5-8.
5.1.5 Motors with two power supply cables,
parallel connection (open delta-connection)
See attachment TI 01-04 E for the
interim solution for motors with old and new coloured
power supply cables until 01 April 2006.
For motors with star-delta starting (figure 5-3 or 5-9),
motors whose star connection (figure 5-4 or 5-10) and
or delta connection (figure 5-5 or 5-11) is in the control
panel, as well as for motors provided with two different
voltages, two three-lead and or one three- and one
four-lead power cables are connected to the motor.
5.2 Protective measures against shock-
hazard voltage
Protective measures against shock-hazard voltages
must be taken according to IEC regulations and the
local electricity supply company ordinances.
According to IEC-regulations the protective conductor
must be connected directly to the motor on new
systems. This also applies when the unit is installed
in an inaccessible well.
If there is no earth lead on the motor, a
separate earth lead must be connected to the motor
using the earth screw supplied. This is labelled with a
symbol.
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