Flowserve PLEUGER Bedienungsanleitung Seite 6

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PLEUGER STANDARD USER INSTRUCTIONS ENGLISH 71569293 01-13
Page 6 of 40 flowserve.com
Because of the risk of motor overload, S-series units
(pumps with axial impellers) must never be started
against a closed slider!
In order to avoid overheating the pump, a pump must
never be operated for more than 2 minutes against a
closed outlet valve.
In the time during which the empty riser is filled, the
ampere meter can display a higher current after
switch-on than specified in the data sheet, even after
the starting current has subsided.
Afterwards, the operating current must be lower than
the maximum permitted current as specified in the
data sheet.
SLOWLY open the outlet valve so as to not cause
overload to the well due to excessive delivery flow.
Open the slider slowly until the ampere meter displays
the operating current as specified in the data sheet.
After reaching the operating point for which the unit has
been designed, the current intake must approximately
match the one specified in the data sheet.
1.6.4 Products used in potentially explosive
atmospheres
Measures are required to:
Avoid excess temperature
Prevent build up of explosive mixtures
Prevent the generation of sparks
Prevent leakages
Maintain the pump to avoid hazard
The following instructions for pumps and pump units
when installed in potentially explosive atmospheres
must be followed to help ensure explosion protection.
For ATEX, both electrical and non-electrical equipment
must meet the requirements of European Directive
94/9/EC. Always observe the regional legal Ex
requirements eg Ex electrical items outside the EU may
be required certified to other than ATEX eg IECEx, UL.
1.6.4.1 Scope of compliance
Use equipment only in the zone for which it is
appropriate. Always check that the motor and pump
equipment are suitably rated and/or certified for the
classification of the specific atmosphere in which they
are to be installed.
Where Flowserve has supplied only the bare shaft
pump or motor, the Ex rating applies only to that.
The party responsible for assembling the ATEX pump
set shall select any instruments or devices and the
motor cable and joint design and cable protection
suitable to the Ex environment according to ATEX
and IEC 60079-14. Fully submerged submersible
pump sets like electric cables are exempt from ATEX
Ex Marking. IEC 60079-14 requires that the cable
passing through an Ex Zone such as Zone 0, 1, 2, 20,
21 or 22 is correctly rated and protected by a suitable
Conduit or Armour design. Flowserve must be
advised the Ex Zone and area ATEX Classification in
any Caisson or atmosphere so that the appropriate
cable and pump set design is provided for the
application. If the Zone is Zone 0 or 20 a Flowserve
ATEX Category 2 or 3 Marked Pleuger CAVERN
design must not be used. All Pleuger CAVERN
designs use a liquid filled Conduit containing the
electric cable. Any additional applicable equipment
for ATEX must be provided with the necessary CE
Certificate/Declaration of Conformity establishing it is
suitable for the area in which it is to be installed.
The output from a variable frequency drive (VFD) can
cause additional heating effects in the motor and so, for
pump sets with a VFD, the ATEX Certification for the
motor must state that it is covers the situation where
electrical supply is from the VFD. This particular
requirement still applies even if the VFD is in a safe area.
1.6.4.2 Marking
An example of ATEX CAVERN equipment marking is
shown below. The actual classification of the pump
will be engraved on the nameplate.
II 2 GD k IIC T4 T135ºC IP68
Equipment Group
I = Mining
II = Non-mining
Category
2 or M2 = high level protection
3 = normal level of protection
Gas and/or dust
G = Gas, D = Dust
k = Liquid encased protection
(in accordance with EN13463-8)
Gas Group
IIA Propane (typical)
IIB – Ethylene (typical)
IIC – Hydrogen (typical)
No gas group means suitable for all
Maximum surface temperature (Temperature
Class, see table 1, section 1.6.4.3.)
Protection type when applicable
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